

Worst Packaging in Australia
Australia's UnpackIt awards handed out their "worst packaging" prize this week, and the winner was what the judges are calling the Franken-can: a hybrid plastic-and-metal container that manages to be both unrecyclable and visually incoherent. The aluminum base is crimped to a plastic top; the material combination means it fails sorting at virtually every MRF in the country. Consumers were bewildered. Recyclers flagged it immediately. The company chose it anyway — and the photos went viral for exactly the wrong reasons.
This is the kind of story that's easy to dismiss as "someone else's problem." It's not. The Franken-can wasn't designed by a small operation that didn't know better. It was made by a company with real resources that simply didn't put the right people in the room at the right time. Someone optimized for one variable — probably manufacturing convenience or unit cost — and didn't price in shelf legibility, recyclability claim exposure, or the reputational cost of your packaging appearing in a "hall of shame" roundup.
The lesson isn't "don't use hybrid materials." It's that packaging decisions made in isolation — procurement running a cost-per-unit analysis without input from marketing, compliance counsel, and your sustainability team — produce outcomes that look fine on a spreadsheet and terrible on a shelf. The Franken-can will get fixed eventually.
Source: The Guardian
Deep Dive

Kraft Heinz's Packaging Bet: Match Your Audience, Then Grow the Audience
Kraft Heinz is making a deliberate move: updating the packaging across several core SKUs not as a cosmetic refresh, but as a strategic mechanism to pull new consumers into legacy franchises. According to Food Business News, the company's leadership has been explicit about the thesis — packaging that more accurately reflects the product's consumption occasion and appeals to a broader audience isn't just a design decision, it's a growth lever.
The specific plays vary by brand, but the pattern is consistent: identify the gap between who's buying the product today and who could be buying it, then audit whether the packaging is serving the core consumer while also being legible and appealing to the adjacent audience. For Kraft Heinz, this has meant updating visual hierarchy, modernizing typography on heritage brands, and in some cases rethinking occasion cues — moving packaging language from "family dinner" to "quick weeknight meal" or adding on-pack callouts that speak directly to health-conscious shoppers without alienating the loyal base.
The financial logic is straightforward but often underappreciated at the indie and mid-size level: household penetration is the most expensive growth metric to move. If you have 12% household penetration and you want 15%, you're essentially trying to change consumer behavior — which costs a lot of marketing dollars. But if packaging can do incremental work at the point of sale by visually communicating to a lapsed buyer or a first-time consideration shopper, the cost per incremental household is dramatically lower than an ad campaign that tries to change the same behavior.
There's a cautionary note buried in the Kraft Heinz story that's worth naming: packaging-driven audience expansion only works if you don't lose the people who are already buying. The brands that have stumbled doing this — Tropicana's famously reversed rebrand is the canonical example — tried to attract new buyers by stripping out the visual cues that gave existing buyers confidence and familiarity. Kraft Heinz's approach appears to be additive, not subtractive: make the existing equity clearer and more modern, then extend the reach.
The practical question for any CPG brand: do you know specifically who your packaging is not selling to right now, and do you know why? "Our packaging is fine" is rarely true if you haven't tested it with non-buyers. Kraft Heinz has the research budget to find out. You can learn a lot faster and cheaper than you think with a few days on a platform like UsabilityHub or five consumer intercept interviews at a retailer that carries your product.
Source: Food Business News
Quick Hits
1
Costco Went Label-Less on Kirkland Water
Costco is rolling out 40-packs of Kirkland Signature water with the brand embossed directly into the bottle plastic — no paper label. The result looks cleaner on shelf, removes a recyclability complication, and has driven genuine organic social attention. There is a real debate worth monitoring: the embossing requires slightly thicker plastic, which may negate some of the sustainability gain. But as a brand equity signal — "we're confident enough in our name that we put it in the material itself" — it's genuinely interesting. Mass retail making packaging decisions based on social feedback loops is a leading indicator of where category expectations are heading.
2
Resealable Aluminum Can Ends Are Getting Serious
Global can manufacturer Canpack and Florida startup Canovation announced a formal partnership to move CanReseal resealable can end technology toward pilot-line production. The CanReseal system has ring-end, airtight, and peel-off configurations — and crucially, is designed to run on existing Stolle can-making infrastructure, meaning no co-packer switch required for brands. This follows Re:Lid USA's April launch of resealable lids via LA Libations — two commercial-stage resealable solutions in under two months. If this reaches scale, it solves the #1 post-purchase friction point for canned beverages without a format change.
3
Hotels Are the Trojan Horse for Aluminum in Personal Care
Swedish startup Meadow is launching its SleeveLock dispenser system in U.S. hotels — a wall-mounted aluminum unit with pre-filled Meadow Kapsul aluminum canisters that replace plastic mini-toiletries. The company has a strategic alliance with Ball Corporation for can end production and a U.S. licensing deal with Stephen Gould. CEO Victor Ljungberg cites California's hotel plastic mini-toiletry ban and SB 54 as the forcing function driving adoption. The broader signal: as aluminum infrastructure scales across more categories, material availability and MOQs improve for CPG brands of all types looking at aluminum formats.
4
NEWTONS Got a Shelf Tune-Up
Mondelez rolled out a nationwide update to NEWTONS packaging in May: the fig bar image is larger and front-center, "MADE WITH REAL FIGS" is now prominently called out alongside literal fig photography, and the signature yellow equity was intentionally retained after consumer research showed shoppers tightly associate color with brand. Only legibility-critical elements changed. This is a textbook two-second shelf problem fix — pattern recognition preserved, flavor clarity improved, thumbnail legibility upgraded. The takeaway: you don't have to blow up the brand to fix the shelf problem.
Compliance Corner
50% Aluminum and Steel Tariffs Hit June 8
A new Section 232 presidential proclamation adjusts tariff rates effective June 8, 2026 through December 31, 2027: aluminum articles, steel articles, and most copper articles now face a 50% ad valorem duty. Products with 15% or less metal content by value are newly exempted. The Can Manufacturers Institute and Aluminum Association have flagged cascading unintended consequences through the packaging supply chain. This is an escalation on top of existing aluminum tariff pressure that has been building since early 2026 — but the jump to 50% is a meaningful step-change, not a continuation of the prior trend.
What This Means For Your Brand
If you're in aluminum cans and don't have pricing locked through Q3, call your co-packer this week — not next. Spot pricing for can supply is going to move June 9 onward, and co-packers with uncommitted capacity will be quoting new rates. If you have a supply agreement, read the force majeure and tariff escalation clauses today so you know whether you're protected or exposed. Brands transitioning from plastic to aluminum for sustainability reasons should also re-run the total cost of ownership analysis: the economics that made aluminum look attractive six months ago may have shifted materially.
Source: GHY Trade Compliance
The Spotlight

PLEZi
PLEZi — the better-for-you hydration brand originally launched with Michelle Obama and targeted at kids — completed a full brand pivot in May 2026. The brand dropped the kids' juice line entirely, relaunched as PLEZi Hydration in the sports drink category, and brought in NBA star Steph Curry as the face of the new platform. The packaging changed completely: out went the softer, family-friendly visual cues of the original, in came a bolder, athlete-oriented design language for the 16.9 oz PLEZi Hydration bottle. The Dieline included it in their Spring 2026 best redesigns roundup — editorial validation that the repositioning landed visually, not just strategically.
Why It Works
This is one of the cleaner examples of a brand using packaging to lead a category shift rather than follow one. PLEZi didn't update the packaging to stay current — they used the redesign to signal a fundamentally different consumer target and purchase occasion. Most pivots of this magnitude fail because the visual brand doesn't move as far as the strategy claims. PLEZi moved the packaging far enough that the old consumer and the new consumer aren't confused about who this is for. That clarity costs you something (in this case, the original audience), but it's the price of credibility in a new category.
Source: BevNET The Dieline